Enjeksiyon kal\u0131plama, \u015fi\u015firme, ekstr\u00fczyon, kal\u0131p d\u00f6k\u00fcm veya d\u00f6vme kal\u0131plama, eritme, damgalama ve di\u011fer y\u00f6ntemlerle gerekli \u00fcr\u00fcnleri elde etmek i\u00e7in end\u00fcstriyel \u00fcretimde kullan\u0131lan kal\u0131p, \u00e7e\u015fitli kal\u0131plar ve aletlerdir. K\u0131sacas\u0131, kal\u0131p, kal\u0131planm\u0131\u015f \u00fcr\u00fcnler yapmak i\u00e7in kullan\u0131lan bir ara\u00e7t\u0131r. Bu alet \u00e7e\u015fitli par\u00e7alardan olu\u015fur ve farkl\u0131 kal\u0131plar farkl\u0131 par\u00e7alardan olu\u015fur. Esas olarak, olu\u015fan malzemenin fiziksel durumunu de\u011fi\u015ftirerek \u00fcr\u00fcn \u015feklinin i\u015flenmesini ger\u00e7ekle\u015ftirir. “End\u00fcstrinin anas\u0131” olarak bilinir.<\/p>\n\n\n\n
D\u0131\u015f kuvvetin etkisi alt\u0131nda belirli bir \u015fekle ve boyuta sahip bir i\u015f par\u00e7as\u0131na bo\u015fluk yapmak i\u00e7in bir alettir. Bo\u015fluk, kal\u0131p d\u00f6vme, so\u011fuk \u015fi\u015firme, ekstr\u00fczyon, toz metalurji par\u00e7alar\u0131n\u0131n preslenmesi, bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm ve m\u00fchendislik plastikleri, kau\u00e7uk, seramik ve di\u011fer \u00fcr\u00fcnlerin s\u0131k\u0131\u015ft\u0131rma kal\u0131plama veya enjeksiyon kal\u0131plamas\u0131nda yayg\u0131n olarak kullan\u0131lmaktad\u0131r. Kal\u0131b\u0131n belirli bir kontur veya bo\u015fluk \u015fekli vard\u0131r. \u0130\u015f par\u00e7as\u0131, kesici kenarl\u0131 kontur \u015fekli kullan\u0131larak kontur \u015fekline g\u00f6re ayr\u0131labilir. \u0130\u00e7 bo\u015fluk \u015feklinin uygulanmas\u0131, bo\u015flu\u011fun kar\u015f\u0131l\u0131k gelen \u00fc\u00e7 boyutlu \u015fekli elde etmesini sa\u011flayabilir. Kal\u0131p genellikle iki par\u00e7a i\u00e7erir: b\u00f6l\u00fcnebilen veya birle\u015ftirilebilen hareketli kal\u0131p ve sabit kal\u0131p (veya z\u0131mba ve i\u00e7b\u00fckey kal\u0131p). Kal\u0131p, karma\u015f\u0131k \u015fekle sahip hassas bir alettir, bo\u015flu\u011fun genle\u015fme kuvvetini ta\u015f\u0131r ve yap\u0131sal g\u00fc\u00e7, sertlik, y\u00fczey sertli\u011fi, y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc ve i\u015fleme do\u011frulu\u011fu i\u00e7in y\u00fcksek gereksinimlere sahiptir. Kal\u0131p \u00fcretiminin geli\u015fim d\u00fczeyi, mekanik \u00fcretim d\u00fczeyinin \u00f6nemli sembollerinden biridir.<\/p>\n\n\n\n
\u0130\u015fleme nesnesine ve i\u015fleme teknolojisine g\u00f6re, a\u015fa\u011f\u0131dakilere ayr\u0131labilir:<\/p>\n\n\n\n
1)<\/strong>Metal i\u015fleme i\u00e7in bir kal\u0131p.<\/p>\n\n\n\n 2)<\/strong>Metalik olmayan ve toz metalurjisinin i\u015flenmesi i\u00e7in kal\u0131p. Plastik kal\u0131plar (iki renkli kal\u0131plar, s\u0131k\u0131\u015ft\u0131rma kal\u0131plar\u0131 ve ekstr\u00fczyon kal\u0131plar\u0131 gibi), kau\u00e7uk kal\u0131plar ve toz metalurjisi kal\u0131plar\u0131 dahil. Yap\u0131sal \u00f6zelliklere g\u00f6re, kal\u0131p d\u00fczlem bo\u015fluk kal\u0131b\u0131na ve bo\u015fluklu bo\u015fluk kal\u0131b\u0131na ayr\u0131labilir. Kal\u0131plar genellikle tek par\u00e7a ve k\u00fc\u00e7\u00fck seri \u00fcretimdir.<\/p>\n\n\n\n Kal\u0131p \u00fcretim s\u00fcreci nedir?<\/em><\/strong><\/p>\n\n\n\n Kal\u0131p bir modeldir. \u00dcr\u00fcnler bu modele g\u00f6re yap\u0131l\u0131r ancak kal\u0131b\u0131n nas\u0131l \u00fcretildi\u011fi kal\u0131p d\u0131\u015f\u0131nda \u00e7o\u011fu profesyonel taraf\u0131ndan cevaplanmayabilir. Kal\u0131p hayat\u0131m\u0131zda yeri doldurulamaz bir rol oynam\u0131\u015ft\u0131r. Bilgisayarlar, telefonlar, faks makineleri, klavyeler, tabi ki bardaklar ve di\u011fer plastik \u00fcr\u00fcnler gibi g\u00fcnl\u00fck ihtiya\u00e7lar\u0131m\u0131z\u0131n \u00e7o\u011fu kal\u0131ptan ayr\u0131lamaz. Ayr\u0131ca otomobil ve motosiklet motorlar\u0131n\u0131n kapaklar\u0131 da kal\u0131plardan yap\u0131lmaktad\u0131r. \u00c7e\u015fitli otomobiller i\u00e7in 20.000’den fazla kal\u0131p kullan\u0131lmaktad\u0131r. Bu nedenle, modern ya\u015famda kal\u0131plar\u0131n rol\u00fc de\u011fi\u015ftirilemez.<\/p>\n\n\n\n Peki kal\u0131p nas\u0131l yap\u0131l\u0131r?<\/em><\/strong><\/p>\n\n\n\n A\u015fa\u011f\u0131dakiler modern kal\u0131p \u00fcretim s\u00fcrecine k\u0131sa bir giri\u015f niteli\u011findedir.<\/p>\n\n\n\n 1)<\/strong> ESI (erken tedarik\u00e7i kat\u0131l\u0131m\u0131): Bu a\u015fama esas olarak m\u00fc\u015fteriler ve tedarik\u00e7iler aras\u0131nda \u00fcr\u00fcn tasar\u0131m\u0131 ve kal\u0131p geli\u015ftirme konusunda teknik bir tart\u0131\u015fmad\u0131r. Temel ama\u00e7, tedarik\u00e7ilerin \u00fcr\u00fcn tasar\u0131mc\u0131lar\u0131n\u0131n tasar\u0131m niyetini ve do\u011fruluk gereksinimlerini net bir \u015fekilde anlamalar\u0131n\u0131 sa\u011flamak ve ayn\u0131 zamanda \u00fcr\u00fcn tasar\u0131mc\u0131lar\u0131n\u0131n kal\u0131p \u00fcretim kapasitesini, \u00fcr\u00fcn\u00fcn proses performans\u0131n\u0131 daha iyi anlamalar\u0131n\u0131 sa\u011flamakt\u0131r. 2)<\/strong> Teklif: kal\u0131b\u0131n fiyat\u0131, kal\u0131b\u0131n hizmet \u00f6mr\u00fc, devir s\u00fcreci, makinenin gerekli tonaj\u0131 ve kal\u0131b\u0131n teslim tarihi d\u00e2hil (Daha ayr\u0131nt\u0131l\u0131 teklif, \u00fcr\u00fcn boyutu ve a\u011f\u0131rl\u0131\u011f\u0131, kal\u0131p boyutu ve a\u011f\u0131rl\u0131\u011f\u0131n\u0131 i\u00e7ermelidir vs.)<\/p>\n\n\n\n 3)<\/strong> Sat\u0131nalma sipari\u015fi: m\u00fc\u015fteri sipari\u015fi, depozito teslimat\u0131 ve tedarik\u00e7i sipari\u015fi kabul\u00fc.<\/p>\n\n\n\n 4)<\/strong> \u00dcretim planlamas\u0131 ve program d\u00fczenlemesi: Bu a\u015famada, kal\u0131b\u0131n belirli teslim tarihi i\u00e7in m\u00fc\u015fteriye cevap vermeniz gerekir.<\/p>\n\n\n\n 5)<\/strong> Kal\u0131p tasar\u0131m\u0131: olas\u0131 tasar\u0131m yaz\u0131l\u0131mlar\u0131 aras\u0131nda Pro \/ Engineer, UG, Solidworks, AutoCAD, CATIA, vb.<\/p>\n\n\n\n 6)<\/strong> Malzeme temini<\/p>\n\n\n\n 7)<\/strong> \u0130\u015fleme: ilgili i\u015flemler genellikle tornalama, Gong (frezeleme), \u0131s\u0131l i\u015flem, ta\u015flama, bilgisayar gong (CNC), EDM, WEDM, jig ta\u015flama, lazer yaz\u0131, parlatma vb. i\u00e7erir.<\/p>\n\n\n\n 8)<\/strong> Kal\u0131p montaj\u0131<\/p>\n\n\n\n 9)<\/strong> Deneme \u00e7al\u0131\u015ft\u0131rmas\u0131<\/p>\n\n\n\n 10)<\/strong> Model de\u011ferlendirme raporu (SER)<\/p>\n\n\n\n 11)<\/strong> Ser onay\u0131<\/p>\n\n\n\n Enjeksiyon kal\u0131plama, \u015fi\u015firme, ekstr\u00fczyon, kal\u0131p d\u00f6k\u00fcm veya d\u00f6vme kal\u0131plama, eritme, damgalama ve di\u011fer y\u00f6ntemlerle gerekli \u00fcr\u00fcnleri elde etmek i\u00e7in end\u00fcstriyel \u00fcretimde kullan\u0131lan kal\u0131p, \u00e7e\u015fitli kal\u0131plar ve aletlerdir. K\u0131sacas\u0131, kal\u0131p, kal\u0131planm\u0131\u015f \u00fcr\u00fcnler yapmak i\u00e7in kullan\u0131lan bir ara\u00e7t\u0131r. Bu alet \u00e7e\u015fitli par\u00e7alardan olu\u015fur ve farkl\u0131 kal\u0131plar farkl\u0131 par\u00e7alardan olu\u015fur. Esas olarak, olu\u015fan malzemenin fiziksel durumunu de\u011fi\u015ftirerek \u00fcr\u00fcn […]<\/p>\n","protected":false},"author":1,"featured_media":12955,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[80,8],"tags":[],"_links":{"self":[{"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/posts\/12957"}],"collection":[{"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/comments?post=12957"}],"version-history":[{"count":2,"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/posts\/12957\/revisions"}],"predecessor-version":[{"id":12960,"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/posts\/12957\/revisions\/12960"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/media\/12955"}],"wp:attachment":[{"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/media?parent=12957"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/categories?post=12957"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/nurpet.com.tr\/tr\/wp-json\/wp\/v2\/tags?post=12957"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}
<\/p>\n","protected":false},"excerpt":{"rendered":"